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- Total Questions: 175
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- Total Questions: 175
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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Damage Mechanisms and Corrosion Assessment | 22% | - Corrosion under insulation (CUI) and environmental degradation - Cracking mechanisms (environmental, fatigue, creep) - High-temperature damage and material degradation - Damage assessment and prioritization - Internal, external, and localized corrosion |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application - Acceptance criteria and post-test evaluation - Hydrostatic, pneumatic, and leak testing rules |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Pressure relieving devices and overpressure protection - Authorization and responsibility for work - Rerating, reclassification, and nameplate updates - Repair vs alteration definitions and procedures - Documentation and post-work verification |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Code scope, jurisdiction, and regulatory requirements - TML/CML selection and measurement planning - Inspection interval determination and extension rules - Inspection methods and technique selection - Records review and baseline data collection - Remaining life and corrosion rate calculations |
| Design, Materials, and Fabrication Rules | 22% | - Flanges, bolting, gaskets, and special components - Welding, qualification, and PWHT requirements - Material selection, properties, and toughness requirements - Positive material identification (PMI) and traceability - MAWP, thickness, and joint efficiency calculations - ASME Section VIII, V, IX application |
API Pressure Vessel Inspector Sample Questions:
1. Describe the considerations for API-510 compliance when converting existing vessels for new operational uses.
2. Explain how API-510 addresses the retrofitting and upgrading of aging pressure vessels to meet modern operational demands.
3. Who must be consulted before the repair of a crack at a discontinuity where stress concentrations may be serious?
A) The pressure vessel engineer
B) The owner-user
C) The vessel manufacturer
D) The National Board inspector
4. In API-510, what is the minimum required interval for external inspections if no RBI (Risk-Based Inspection) is implemented?
A) 10 years
B) 1 year
C) 15 years
D) 5 years
5. What action is required under API-510 if a pressure vessel's corrosion rate exceeds expected values?
A) Recalculation of the vessel's remaining life
B) No specific action required
C) Notification of the API
D) Immediate shutdown
Solutions:
| Question # 1 Answer: Only visible for members | Question # 2 Answer: Only visible for members | Question # 3 Answer: A | Question # 4 Answer: D | Question # 5 Answer: A |
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